Industrial Robot Troubleshooting and Maintenance Methods

May 23, 2025 Leave a message

 

Industrial robots are widely used in the industrial field of multi-joint manipulator or multi-degree-of-freedom machine devices, with a certain degree of automaticity, can rely on their own power energy and control capabilities to achieve a variety of industrial processing and manufacturing functions. Industrial robots are widely used in various industrial fields such as electronics, logistics, and chemicals.


Don't panic when the robot breaks down in the course of work, if the failure is not caused by the controller, then the cause of the failure must be the machine parts are damaged. In order to deal with the malfunction as soon as possible in the easiest way, the malfunction should be analyzed. And you need to find out which part is causing the malfunction. What are the methods of industrial robot troubleshooting and maintenance?


Since the early 1960s, mankind created the first I industry robots, industrial robots show its great vitality, in just 40 years of time, industrial robotics technology has been rapid development, industrial robots


Has been widely used in the production of industrialized countries. At present, industrial robots have been widely used in the automobile and auto parts manufacturing industry, machining industry, electrical and electronic industry, rubber and plastic industry, food industry, wood and furniture manufacturing and other fields. In I industry production . Welding robots, assembly robots, spraying robots and handling robots and other I-industry robots have been widely used.


Ask before you move


For faulty electrical equipment, do not rush to move, but first ask the process before and after the failure and failure phenomenon. For unfamiliar equipment, you must first familiarize yourself with the circuit principle and structural characteristics, and comply with the corresponding rules. Before disassembling, you should fully familiarize yourself with the function, position, connection method of each electrical component and its relationship with other equipment around. If there is no assembly drawing, make sketches and markings during disassembly.


Outside first, then inside


Inspect the exterior first, check the equipment for obvious cracks and defects, learn its maintenance history and service life, and then inspect the inside of the machine. Before disassembly, you must eliminate the surrounding fault factors and determine that it is an internal fault before disassembly. Otherwise, blind disassembly will make the equipment worse.


Mechanical before electrical


Electrical inspections can be performed only after confirming that there are no malfunctions in the mechanical parts. When checking for circuit faults, use a detector to find the faulty part. After confirming that there is no faulty contact, check the operation relationship between the circuit and machinery to avoid errors in judgment.


Clean first and repair later


For highly contaminated electrical equipment, first clean the buttons, junction points and contacts, and check for failure of external control keys. Many malfunctions are caused by conductive dirt and dust. After cleaning, the malfunction is usually eliminated.


DC before AC


When servicing, the static operating points of the DC circuit must be checked before the dynamic operating points of the AC circuit.

 

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